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Strany 1 - SERVICE MANUAL

SERVICE MANUAL Vista 1K(S) / 2K(S) / 3K(S) / Tower Centralion

Strany 2 - CONTENT

3.2.2 1KS Super Charger Fig. 3.2.2.1 1KS super charger 3.2.3 2K Fig. 3.2.3.1 2KS PSDR / CNTL I/P EMI 11

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3.2.4 3K Fig. 3.2.4.1 3KS PSDR / CNTL I/P EMI Fig. 3.2.4.2 2/3KS Internal Battery 12

Strany 4 - 1.2 Conventions

3.2.5 2/3KS super charger Fig. 3.2.5.1 2/3KS Super Charger 13

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4.COMPONENTS LOCATION Below Figures shows location of the main components / modules in the UPS: Fig.4.1 1K PSDR MODULE LOCATION Fig.4.2 2K/3K PSDR M

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No. Module Name Part No. Quantity Remark 1. Charger Module 710-61201 1 1053 710-61200 1 1073/1083 2. Fan Driver 710-61000 1 1053(S)

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5. PRINCIPLE OF OPERATION 5.1 Functional Block of The Product As a true online UPS, the product employ a double conversion topology, comprise followin

Strany 8 - 3.1 Open The Outside Cover

The DC/AC module, call also inverter, belongs to the output stage of the UPS, used to converse the DC power from the DC-BUS into clean, stable AC outp

Strany 9 - Warning:

5.2 Operating Principle Of The Major Functional Block 5.2.1 AC/DC converter (PFC) The purpose of AC/DC converter is to generate a stable bipolar DC B

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DC-BUS capacitor can be controlled, therefore the voltage of the DC BUS can be controlled, at the same time the waveform of the current can also be co

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The MOSFETs turn on /off in turn, can prevent the saturation of the transformer and damage of the circuit. Like the AC/DC converter, the DC/DC conve

Strany 12 - 3.2.5 2/3KS super charger

CONTENT 1. GENERAL INFORMATION OF THIS DOCUMENT... 5 1.1 GETTING START ...

Strany 13 - 4.COMPONENTS LOCATION

the output of the switching leg filtered by a LC filter to get clean and stable sine wave the output voltage. 5.2.4 Global Controller The Global Contr

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5.2.5 Standard Charger and Super Charger The utility of charger is to recharge and to maintain the batteries at fully charged condition. The charger

Strany 15 - 5. PRINCIPLE OF OPERATION

in the long backup time model UPS. Photos of super charger can be found in Fig. 3.2.2.1 & Fig. 3.2.5.1. 41.2V CHARGER MODULE 110V CHARGER

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5.2.7 User Interface 5.2.7.1 Front Panel The front panel consists 2 parts: push button and LCD indicator. The push button is used to turn on and of

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5.2.8 Ventilation and Chassis Ventilation system of the UPS consist of air flow guiding insulation paper and fans, The ventilation system keeps the te

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5.3 PCBs of the UPS This UPS system contains two major PCB assemblies. They are including: 1.PSDR: Contains major converter of the UPS (1) PFC con

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5.4 Interconnection Of The PCBs The simplified schematics in and Fig.5.4.1 shows how the major circuits are connected and illustrates the overall sys

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6. TROUBLE SHOOTING Despite of careful design and strict tests, in case UPS become out of order. Basically, designer suggest following service procedu

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19 BUS fault 05 Keep Buzzing 1. Don’t let the UPS carry half-wave load, negative power load. Low PF inductive/capacitive load. 2. Don’t connect the

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Possible Cause 3: DC/DC circuit fails. Solution: Refer to DC/DC circuit failure analysis. Possible Cause 3: Bus voltage feedback circuit problem. So

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6.3.1 Quick Start... 34 6.3.2 P.F.C Co

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6. 2 Trouble Shooting Procedures 6.2.1 How To Start Trouble shooting start point selection beginIs there any Trouble informationCan the product power

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6.2.2 Find Out The Problem Quickly 6.3 Failure Diagnosis In this section, some debug skills are listed to help you finding the failure components and

Strany 26 - 126-00086

For the reason of safety, please follow safety instruction to begin your work STOPHigh Voltage Danger: Some components contain residue charge and rema

Strany 27 - 6. TROUBLE SHOOTING

6.3.1 Quick Start Before any detail check of UPS, please check the components listed in the following table. This action could help you find proble

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6.3.2 P.F.C Converter Analysis: In this section, some components you could check to see if failure occurs to P.F.C Converter. General speaking, OPEN

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!BE SURE TO use fuse with same spec as original ones to replace failure ones, otherwise, unpredictable danger could happen. If all components listed

Strany 30 - 6.2.1 How To Start

6.3.6 SPS Module Analysis Item Checked components Instrument function Reference Value Failed condition1 Q201 (S, D) Diode Voltage Droop 0.42V S

Strany 31 - 6.3 Failure Diagnosis

6.3.8 Super charger Item Checked components Instrument function Reference Value Failed condition1 1k: F501 2K/3K F801 Ω 0 Open 2 1k: REC 501 (~ +

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or a whole driver module directly. 6.3.10 others In previous sections, we pay attention to the components on PSDR/Charger, in this section, we are tr

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debug the corresponding circuit. If unfortunately, both modes are incorrect, two possible circuits should be check: Bus feedback loop (on PSDR) and au

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1. General Information Of This Document 1.1 Getting start This is a service manual for Vista 1/2/3K(s), Tower UPS, intend to help service personal per

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TEST ITEM TEST POINT TEST AND ADJUSTMENT SEQUENCE EXPECTED RESULTCharger Voltage BAT (+) BAT (-) 1. Disconnect BAT (+) and BAT (-) wires from pins

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Appendix I. DC Offset Measurement Fixture RC CTo DVMFrom O/PSocketR=100Kohm/2WC=10uF/250V Fig.A.I.1 DC Offset Measurement Fixture 42

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1.3 Important Safety Instructions STOP 1. For qualified service personnel only. 2. DO NOT performs any internal service or adjustment of this produc

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(2k/3k) upper lead with a 300Ω/10W resistor to discharge +BUS capacitor TO DISCHARGE the energy of charger capacitor, after disconnect the battery fro

Strany 39 - 6.4 Test And Finish

2. Characteristic of the Product For all UPS of this series, they are carefully designed and strictly tested. We always do our best to make our produc

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3. Construction Of The Product 3.1 Open The Outside Cover To open the outside cover, please follow steps and figures below: STEP 1: Remove all the sc

Strany 41 - Appendix

3.2 Inside The Chassis STOPWarning: Before any further operation of service, touch any parts inside the chassis. Please make sure all power supply is

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